Flawmark-GX
Flawmark-GX
Flawmark-GX
The World's first Industry 4.0 ready system for inspection of welded or seamless tubes, bars, wires and wire rods for short defects and open welds
Overview
Flawmark-GX is a major upgrade from Technofour utilising a breakthrough in signal processing technology that enables unparalleled stability and signal-to-noise performance. This eighth generation Flawmark redefines reliable Eddy Current Inspection of metal tubes, wires and bars. Supporting completely touch-operated user interface, the system can transmit real-time data over internet or intranet. It can send email reports of work-shift statistics and events. SPC displays help production managers with inspection history up to past 24 hours. The system can also be used to provide feedback to welding lines if the weld quality deteriorates from optimal condition.
Applications
- Flawmark-GX can detect cracks, pin-holes, open welds, voids, inclusions, concentrated porosity, weld defects, slivers, opened up skin laminations, deep pittings as well as mechanical damage in metal tubes, bars and wires.
- Ferromagnetic, non-ferromagnetic as well as austenitic materials can be inspected by the system in Online, Offline, Inline and Spool-to-spool configurations.
Features
- Proprietary D3
- Signal Processing Technology
- Differential as well as Absolute channels
- Encircling as well as Segment Test Heads
- Multifrequency and multichannel options
- Four Evaluation Modes
- Three thresholds for differential channels
- Automatic Setup
- Online, Offline, Inline and Spool-to-spool schemes
- Windows® operating system
- Extensive Data logging and reporting
- Test reports can be generated in Microsoft Excel format.
- TCP/IP servers over Ethernet
- OPC-UA server for Industry 4.0 integration
- ODBC interface for local/remote SQL servers
- Optional grade-sorter channel for offline systems
- The inspection can be carried out as per API, ASTM, DIN, BS, ETTC, JIS, IS or other standards.
Technical Data
Frequency Range 30 KHz to 3 MHz
Max probes / channels 32
Max filter sets 32
Operating System Windows 32 bit
Connectivity Intranet / internet over Ethernet
Data storage Hard disk, USB flash drive
Signal Gain 20 dB to 80 dB in steps of 0.1 dB
Phase 0 deg to 359 deg in steps of 1 deg
Thresholds Upper, Lower, Third: 10% to 100%
Sector: 20° to 80°
Evaluation modes Amplitude, Phase Sensitive, Sector
Filters High Pass: 10 Hz to 2550 Hz
Low Pass: 20 Hz to 5100 Hz
Automation Low Pass: 20 Hz to 5100 Hz
Features
- Proprietary D3
- Signal Processing Technology
- Differential as well as Absolute channels
- Encircling as well as Segment Test Heads
- Multifrequency and multichannel options
- Four Evaluation Modes
- Three thresholds for differential channels
- Automatic Setup
- Online, Offline, Inline and Spool-to-spool schemes
- Windows® operating system
- Extensive Data logging and reporting
- Test reports can be generated in Microsoft Excel format.
- TCP/IP servers over Ethernet
- OPC-UA server for Industry 4.0 integration
- ODBC interface for local/remote SQL servers
- Optional grade-sorter channel for offline systems
- The inspection can be carried out as per API, ASTM, DIN, BS, ETTC, JIS, IS or other standards.
Technical Data
Frequency Range: 30 KHz to 3 MHz
Max probes / channels: 32
Max filter sets: 32
Operating System: Windows 32 bit
Connectivity: Intranet / internet over Ethernet
Data storage: Hard disk, USB flash drive
Signal Gain: 20 dB to 80 dB in steps of 0.1 dB
Phase: 0 deg to 359 deg in steps of 1 deg
Thresholds: Upper, Lower Ι Third: 10% to 100% Ι Sector: 20° to 80°
Evaluation modes: Amplitude, Phase Sensitive, Sector
Filters: High Pass: 10 Hz to 2550 Hz Ι Low Pass: 20 Hz to 5100 Hz
Automation: Low Pass: 20 Hz to 5100 Hz
